Whisper sharpening
USES AND BENEFITS
The term Whisper sharpening of punches means the various possible punch geometries, made only on demand. Sharpening benefits are:
- noise reduction
- reduction of vibrations or recoil for all the machine components
- reduction of scrap pulling
- tonnage reduction
- easy extraction
- Less sheet metal deformation
Tools with special sharpening require a deeper penetration on the die, giving a greater loading to the punch holders springs.
The most commonly used sharpenings are the following:
DVS
for shearing tools and high thicknesses
DWP
for balanced loadings and high thicknesses
DWNT
for thin thicknesses and nibbling processes with big shapes
WNT
for thin thicknesses and nibbling processes with small shapes
WN
for high thicknesses and nibbling processes with fast machines
Find here below an illustrative table concerning tonnage reduction, considering DWP shear with standard depth.
Material thickness (mm) | 1 | 1,5 | 2 | 2,5 | 3 | 4 | 5 | 6 |
Tonnage reduction (%) | 60 | 50 | 40 | 35 | 25 | 20 | 15 | 10 |